When Wayne Bishop Group took over A1 Joinery in Levin two years ago, they inherited an outdated dust extraction system that was barely keeping up with their operations. With growing production demands and increasing concerns over health & safety, and environmental compliance, it was clear they needed a better solution. That’s when they made contact with Egmont Air.
The Challenge: An Aging System That Couldn’t Keep Up
The previous dust extraction system was a relic – estimated to be over 50 years old and originally installed for a different business decades prior before being moved to their current site 34 years ago. While it may have been sufficient for the workshop’s earlier operations, it quickly became apparent that it wasn’t up to the task when new machinery, including a new CNC and edgebander, was introduced.
Traditionally the company had taken a DIY approach by installing a larger fan and cyclone system. While this did increase suction, it came with a major downside – the dust was being expelled all over the back of the property and onto the neighbours land. The result? A significant health and safety issue, not to mention potential compliance problems with the local council. As Michael Dudley, the Joinery Manager, put it “I could sit in the office and if the wind was right, you could see the dust blowing down the driveway and down the road.”
The Egmont Air Solution: Seamless and Efficient
Having seen the benefits of Egmont Air’s dust extraction system at a previous workplace, Michael Dudley knew exactly who to call. From the initial consultation to installation, the process was smooth and hassle-free.
“Everybody kept me well and truly informed,” Michael shared. “The team was clean and tidy, didn’t leave a mess, and made sure there was minimal downtime for production.”
The new system provided the powerful and efficient extraction A1 Joinery needed – without the environmental and compliance headaches of their old setup. Now, instead of dust being blown around the property, it’s efficiently collected and managed, keeping both the workspace and surrounding area clean.
The Results: A Cleaner, More Productive Workshop
Beyond just cleaner air, A1 Joinery has dramatically increased its output, going from producing 3 – 4 kitchens per month to an impressive one kitchen per day. Investments in advanced technology, including CNC machinery and edgebanders, have played a huge role in this transformation, but without an efficient dust extraction system, maintaining productivity and workplace safety would have been a challenge.
Would They Recommend Egmont Air? Absolutely.
For A1 Joinery, choosing Egmont Air was a no-brainer.
“The whole transaction was easy. The team was responsive, knowledgeable, and the system has completely solved our dust issues. I’ve been involved in two different operations that installed Egmont Air systems, and both times I’ve been very happy with the results. Would I go anywhere else? Nah, that’s why we didn’t.” – Michael Dudley
For any joinery business looking to upgrade their dust extraction system, A1 Joinery’s experience speaks volumes – Egmont Air delivers efficiency, reliability, and peace of mind.
Ready to Improve Your Workshop’s Air Quality?
Whether you need a high-efficiency dust extraction system for your joinery workshop, a centralised extraction hub, or a tailored solution for your business, Egmont Air has the expertise to deliver the perfect fit. Contact Richard, Cameron, or Todd today to discuss your workshop’s needs and find out how we can help you create a cleaner, safer, and more efficient workspace.