When Independent Truck Spray Ltd in Penrose approached us with their vision for a modern, compliant spray booth facility, we were excited to help them achieve their goals. This project perfectly demonstrates how the right compliant spray booth solution can transform a business.
The Requirements: Building a Modern & Compliant Solution
Independent Truck Spray specialises in painting large trucks and truck/trailer bodies, and they needed a fully compliant spray booth that would meet modern standards while addressing several operational requirements:
- Compliance Requirements: Need for a booth that meets current codes and standards
- Heating and Baking Function: Essential for faster turnaround times and improved productivity
- Size Requirements: Booth needed to accommodate larger trucks and trailers
- Enhanced Ventilation: Proper airflow for safety and quality results
- Dedicated Paint Mixing Area: Separate space for paint preparation
They were committed to implementing a fully compliant system that would enhance their productivity and meet the demanding requirements of commercial truck painting.
Our Solution: Excellence for Heavy-Duty Operations
Understanding the unique demands of truck spray painting, we designed and installed a comprehensive, compliant spray booth system that addressed every challenge:
Advanced Booth Design
- Larger Dimensions: Specifically sized to handle large trucks and truck/trailer combinations
- Full-Height Bifold Doors: Massive front doors providing complete opening and maximum access
- Superior Lighting: Extensive LED lighting system ensuring perfect visibility for precision work
Advanced Ventilation System
Following AS/NZS 1554-2020 Spray Booth Standards, we installed:
- Semi-down draught booth design with modular 75mm EPS panel construction
- 50mm EPS panel for back wall
- Comprehensive filtration system with ceiling and side wall filter panels
- Two extraction fans and two vertical discharge ducts
- Vertical discharge to atmosphere as per AS/NZS Spraybooth Standards
Integrated Paint Mixing Room
A dedicated, interconnected paint mixing room provides:
- Safe, controlled environment for paint preparation
- Direct access to the spray booth
- Compliance with safety regulations
- Improved workflow efficiency
Heating and Baking Capability
The new system includes full spray and bake cycle functionality, dramatically reducing turnaround times and improving finish quality.
The Results: Productivity and Compliance Combined
The transformation has been remarkable. Independent Truck Spray now operates with a fully compliant spray booth that delivers:
- 100% Compliance: Meeting all current AS/NZS standards and local regulations
- Faster Turnaround: Integrated heating system enables quicker job completion
- Enhanced Safety: Proper ventilation and safety controls protect operators
- Increased Capacity: Ability to handle larger vehicles and higher volume
- Superior Finish Quality: Optimised environment for high-quality results
The Right Partnership Makes All the Difference
Independent Truck Spray needed a partner who could understand their specific challenges and deliver a compliant spray booth solution tailored to their exact requirements. The key was finding someone who understood their business needs and could engineer a compliant spray booth system that would grow with their operations.
The successful outcome was built on:
- Custom design tailored to their specific requirements
- Full compliance with current standards and codes
- Superior lighting and ventilation systems
- Seamless integration of all components
- Professional installation and commissioning
Looking Forward
This project demonstrates how the right compliant spray booth solution can completely transform a business. For Independent Truck Spray, this wasn’t just an equipment upgrade – it was an investment in their future growth and competitiveness.
We’re proud to have played a part in helping them achieve their vision. Their success with the new system shows what’s possible when you have the right equipment designed specifically for your needs.
Whether you’re looking to upgrade an existing facility or planning a new operation, Egmont Air has the expertise and experience to deliver the perfect solution for your needs.
Contact Egmont Air today to discuss how we can help you upgrade to a compliant spray booth system that meets your exact requirements and exceeds industry standards.