Dual Spray-Bake Oven Enhances Production at Ensign

Dual Spray-Bake Oven for Ensign

Image: Ensign’s new independently controlled Dual Spray-Bake Ovens are custom designed to fit large machinery inside.

At Egmont Air, we take immense pride in partnering with visionary companies like Ensign to bring their ambitious projects to reality. Recently, we had the opportunity to design and install a state-of-the-art Dual Spray-Bake oven at Ensign’s new manufacturing facility, which is set to revolutionise production of their Ensign and Woodsman Pro forestry machinery and attachments.

About Ensign

Ensign is renowned for its purpose-built logging, materials handling and forestry attachments. Established in the early 1960s, the company began as Engineering Services Rotorua Ltd, a small general engineering firm that catered to the agricultural and transport industries. With its workshops located next to International Harvester and in proximity to the rich forests of the central North Island, Ensign quickly developed a reputation for producing robust log handling equipment tailored to the unique needs of Kiwi contractors.

Over the decades, Ensign has adapted to industry changes expanding from attachments for wheeled loaders to include attachments for log-handling excavators whilecontinually innovating its product range. Today, Ensign’s attachments are not only integral to New Zealand’s forestry sector but also markets overseas.

The Challenge

As Ensign expands its production capabilities, the need for an efficient and versatile spray-paint bake oven became evident. With machinery and attachments often weighing over 50 tons, a robust solution was required that could accommodate both large heavy machinery and smaller steel components.

Egmont Air stepped up to meet this challenge, designing a dual spray-bake oven that combines functionality with compliance to the highest industry standards.

“We’re really pleased with the new blasting facility and the new Spray-booth Oven System by Egmont Air it has been a game-changer for our business” – David Cox  |  Managing Director at Ensign

The New Spray Bake Oven features:

  • Dual Spray-Paint Bake Ovens: Each spray-bake oven is designed with an internal roller door, allowing them to be separated and controlled independently. This means that multiple projects can run simultaneously, significantly enhancing production efficiency.
  • Super-Large Opening Doors: Each of the spray enclosures measures 6.5 meters wide, 6.0 meters high, and 15.3 meters long, with large doors at each end for easy access. This design accommodates large machinery while maintaining versatility for smaller components.
  • Independent Control Systems: Each booth is equipped with a dual power-plant system, providing the flexibility to operate four separate booths independently. This setup allows for various projects to be undertaken at different stages, with different colours and specifications.
  • Compliance with AS/NZS4114 Standards: Our ovens are designed to meet stringent safety and operational standards, featuring supply-air and extract fans, high-level intake and exhaust filtration, and a 500kW gas burner. The ovens can bake up to 80 degrees Celsius, ensuring a durable industrial-grade paint finish.
  • Advanced Safety Controls: Managed by a PLC system, the bake ovens incorporate a host of safety features, ensuring that all operations are carried out smoothly and safely.

Benefits for Ensign

This cutting-edge spray-paint bake oven will greatly enhance Ensign’s manufacturing capabilities, allowing them to:

  • Increase Production Efficiency: With multiple booths operating simultaneously, Ensign can streamline their processes, reducing lead times for customers.
  • Enhance Product Quality: The ability to control each booth independently ensures that Ensign can maintain high-quality finishes across various products, meeting the specific needs of their clients.
  • Adapt to Market Needs: The versatility of the dual oven system means Ensign can quickly pivot to meet changing market demands and customer specifications.

Egmont Air are committed to providing innovative engineering solutions that empower our partners to thrive in their industries. The dual spray-bake oven project for Ensign is a prime example of how collaboration and innovation can lead to significant advancements in manufacturing processes.

We are excited to see how this new facility will further propel Ensign’s production of forestry machinery, growing their position as leaders in the industry. As Ensign continues to grow and adapt, we look forward to supporting their journey with tailored solutions that meet the unique challenges of their business.

For more information about Egmont Air’s capabilities and how we can assist your operations, please contact contact Cameron, Todd or Richard today!